Main technical features of Automatic Static Pressure Molding Line for Sand Casting Foundry Machinery
1. Sand molding machine
1.1 main structure of sand moulding machine
Foundry Static pressure moulding machine is considered to be the ideal modeling method for tidal sand. Its equipment is mainly composed of louver sanding bucket, multi-contact, residual sand frame, formwork frame, lifting table, template changing device, upper frame moving device, The composition of the external quick change plate device (the quick change plate is an option), the compact process is divided into four processes:
(1) sanding ( fill sand)
In the natural drop method, the sand is filled into the sand box and the residual sand frame by the weighed quantitative sand through the louver type sand hopper.
(2) Compaction
The sand type is finally compacted under the compaction of multiple contacts, and the compaction specific pressure can be adjusted within the range of 0.2~1.5Mpa.
(3) pattern draw
The template is separated from the mold by a back-feed mold.
(4) Template conversion
The rotary table rotates 180 degrees to switch between the upper and lower modes.
1.2 advantages of flask moulding machine
1.2.1 Foundry sand Static pressure molding machine has good manufacturability.
The multi-piston sand molding machine compaction process of static pressure molding reduces the difference in the strength of the mold as much as possible to ensure the hardness uniformity of the mold. The utilization rate of the mold at the height of the flask is improved, and the processability is good. Suitable for a variety of diesel engine and automotive castings and other general casting production, such as engine block, cylinder head, crankshaft, rear axle parts like car shell, main reducer, cylindrical gear shell, brake hub, brake disc, shaft differential housing.
1.2.2 Static pressure molding can produce beautiful castings
(1) Multi-contact compaction can improve the hardness of the back surface of the mold, improve the uniformity of the compactness of the mold and the precision of the mold. The cavity is not loose and bridged, and the casting has no knot and sand.
(2) Therefore, the static pressure molding can produce beautiful castings and introduce the materials.
Casting dimensional accuracy tolerance can reach: CT9~CT11
Casting surface finish up to: R25
Casting weight is reduced compared to conventional molding: 2%
Draft angle can be reduced to: 0.5°
The cavity aspect ratio can reach 2:1, which can achieve high hanging sand and reduce the core amount.
1.2.3 Ambient noise can be reduced to below 85db, working conditions are good, no vibration affects the equipment.
1.2.4 high molding rate
Static pressure molding molding rate: 97%
Therefore, the production rate of the styling is improved.
1.2.5 Due to the high precision of the castings, non-stick sand, non-expanding sand, and small quilting, the cleaning work is greatly reduced. Some castings do not need to be cleaned after shot blasting, and the machining allowance can be reduced.
1.2.6 Due to the compaction of the back, the strength is good, the consumption of the sand can be reduced by 10%, and the utilization rate of the cavity height is also increased by 10~15%.
Technical parameter sheet:
| Flask size |
Casting part |
| 870x650x350/200mm |
brake drum, wheel hub |
| 900x700x280/250mm |
flywheel shell |
| 500x600x250/250mm |
grooved fittings |
| 1200x1000x250/250mm |
Agricultural machinery parts and auto parts |
| 1050x1050x390/320mm |
Casting pipe,Manhole cover |
| 1200x1000x350/300mm |
Agricultural machinery parts and auto parts |
| 920x700x250/250mm |
brake drum, wheel hub |
| 1500x1000x200/250mm |
machine tool element |
| 1900x1300x280/250mm |
Piano parts |
| 2100x1300x280/250mm |
Textile machine parts |
| Customize the static pressure molding line according to the casting and production efficiency of users and the workshop layout. |
Since its founding in 1998 as Qingdao Huaxin Group, the mission of qingdao huaxin group has been to develop the most innovative solutions possible for the automation of green sand moulding, sand core making machine, sand preparation and shot blasting processes throughout the foundry industry. Continuous technological improvement and innovation have earned nearly 20 intellectual property rights in China.
Today, with nearly 5,000 sand moulding machines and shot blasting systems installed around the world, and its sales and service operations are spread all over the world. Our single focus is, has always been, and will always be the foundry industry.
Qingdao Huaxin Group has over 20 years history In China. It is located in Binhai Industrial Park, Huangdao Area, Qingdao city,China. It is covered an area of sixty-six thousand six hundred and sixty-seven Square meters. We have produced foundry machines more than 1000 types, so we have rich experience in sand casting production machines. The casting production line is Automatic horizontal static pressure molding line, Auto shell molding line, Furan resin sand automatic molding line, Green sandl processing production line(Sand Preparation); the newest patent machine-continuous sand mixer,pouring machine, popular standard machine are Jolt squeeze molding machine, pneumatic multi-piston molding machine, all kinds of cold core / hot core box core shooting machine, various shot blasting machines. We provide excellent supporting equipment and services for China's foundry, shipbuilding, automobile, locomotive, machine tool and other industries. We design and manufacture various non-standard special casting machines according to user needs.
Automatic Static Pressure Molding Line for Sand Casting Foundry Machinery is a horizontal parting sand molding equipment, which is suitable for producing engine cylinder block, flywheel shell, brake drum, wheel hub and other gray iron, ductile iron and steel castings.
We are professional Abrator; Mixing Equipment;Metal Casting Machinery manufactuer over 20 years in China , there are so many kinds of foundry machines , they are sand muller /mixer , sand molding machine , sand core making machine , shot blasting machine and other automatic casting line. Contact us we can give you more.
For newly invested foundries, automatic casting line is the first choice, but in the process of consultation, we must be clear about several key points:
1. what is flask size ?
2. What is the required producing capacity?
3. Do you need core setting section ?
4. What is the cooling time after pouring ?
5. How many are pouring stations?
6. What is the capacity of your electric furnace? How many stoves are there together?
7. How many tons of molten iron in one hour?
8. What is the weight of a box casting?
9. Please provide the factory layout , after comfriming all detail message , we will design it according to your drawing,
10. Or you can tell us your Budget.
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